The pyrolysis plants are the place where the pyrolysis reaction of solid waste is realized. Mingjie pyrolysis plants are divided into Portable Small Pyrolysis Plant, Batch Pyrolysis Plan, Semi-continuous Pyrolysis Plant and Continuous Pyrolysis Plant according to different operating methods and capacities.
Small Pyrolysis Plant
- Skid-mounted design: The pyrolysis reactor, feeding system, condensation separation, tail gas treatment, and control system are integrated in a standard container.
- Compact and flexible: The small pyrolysis machine has a small footprint and is suitable for small-scale pyrolysis. It can process 1-2T/D waste tires.
- Quick installation: After the small pyrolysis machine is transported to the site, it only needs simple installation and commissioning.
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Batch Pyrolysis Plan
- Can be loaded with whole tyres or packed plastic bale, without shredding.
- Capacity of 6-15T/D, which is suitable for small-scale or medium-scale production.
- Low investment cost and high slag discharge efficiency.
- Equipped with dewaxing device to effectively avoid pipe clogging problems during plastic processing.
Semi Continuous Pyrolysis Plant
- Feeding size shall be 5-8mm rubber granule, tyre shall be shredded and steel wire will be removed.
- Processong capacity 15-16T/D tyre, 12T/D plastic.
- Equipped with auto feeder system, feeding can be done at high temperature.
- From feeding to discharging, the whole press is sealed, operation environment is clean.
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Fully Automatic Pyrolysis Plant
- Feeding size shall be 5-8mm rubber granule, tyre shall be shredded and steel wire will be removed.
- Processong capacity 35-40T/D tyre, 30T/D plastic.
- Fully continuous feeding and discharging in 24hours.
- From feeding to discharging, the whole press is sealed, operation environment is clean.
Pyrolysis Plants for Sale
The pyrolysis plant for sale is mainly composed of the following parts: feeding system, reaction system, condensation system, exhaust gas dust removal system, discharging system, electronic control system and other accessories. These systems work together to achieve efficient pyrolysis, and the pyrolysis reactor is the key equipment in the pyrolysis process.
Waste pyrolysis plants offer a sustainable way to turn waste into profit. Mingjie pyrolysis equipment has different models and processing capacities to choose from. They can be used to process waste tires, plastics, sludge, municipal solid waste, medical waste, etc. And customers can choose different models according to the size of the raw materials and production requirements.
| Model | Capacity | Reactor Size | Operation |
| MJ-2 | 2T/D | D1400*L4000mm | Skid Mounted Batch Type |
| MJ-6 | 6T/D | D2200*L6000mm | Batch Type |
| MJ-10 | 10T/D | D2600*L6600mm | Batch Type |
| MJ-12 | 12T/D | D2800*L7100mm | Batch Type |
| MJ-15 | 15T/D | D2800*L8000mm | Batch Type |
| MJL-15 | 15-16T/D | D2800*L7100mm | Semi-continuous Type |
| MLL-20T | 20-25T/D | L12500*W2200*H2500mm | Fully continuous Type |
| MLL-20P | 25-30T/D | D1600*L26000mm | Fully continuous Type |
| MLL-30T | 35-40T/D | D1600*L26000mm | Fully continuous Type |
| Applicable fuel | Coal/natural gas/LPG/ Diesel/wood/pyrolysis oil | ||
| Thickness of Reactor | 16mm/18mm | ||
| Cooling method | Water Cooling | ||
| Land Required | 300-400m2 | ||
| Operating Pressure | Constant pressure | ||
If you’re interested in purchasing or learning more about pyrolysis equipments, you can contact Mingjie Pyrolysis Plant Manufacturer. Let me know if you need help finding specific models!
Mingjie Group Pyrolysis Equipments Application
Mingjie Pyrolysis Plants use pyrolysis technology to convert solid waste into energy, providing customers with effective waste pyrolysis solutions. This can not only reduce environmental pollution during waste disposal, but also maximize resource utilization. Mingjie pyrolysis plant is an ideal choice for realizing resource utilization of organic waste. It is widely used in plastic, tyre and oil sludge recycling projects.
Tyre Recycling Pyrolysis Project
Waste tires are a great potential source of fuel. The combustion of low molecular weight gases produced by pyrolysis of waste tires is cleaner than direct combustion of raw materials.
Tyre pyrolysis plant can crack the rubber component in waste tires into fuel oil, tar and carbon black. Pyrolysis plants are able to convert waste into energy. The pyrolysis process also uses little oxygen, which makes air emission control simpler and less expensive than incineration devices.
Plastic Pyrolysis Project
Waste plastics are a common environmental pollutant, among which PVC and PET plastics are not suitable for pyrolysis due to their chlorine and benzene ring structures. However, other types of waste plastics, such as polyethylene, polypropylene and polystyrene, can be cracked into fuel oil, tar and paraffin by plastic pyrolysis equipment.
Oil Sludge Pyrolysis Project
Oil sludge is a solid waste generated during oil extraction and processing. It has a complex composition and contains a large amount of organic matter and heavy metals. Oil sludge pyrolysis equipment can crack the organic matter in oil sludge hazardous waste into fuel oil, syngas and carbon black. At the same time, heavy metals are removed to achieve harmless treatment of hazardous waste.
MSW Pyrolysis Project
Pyrolysis equipment has been widely used in MSW treatment, which not only provides solutions for MSW treatment, but also provides solutions for energy and value-added product recovery.
In a low-oxygen environment and high temperature, MSW pyrolysis plant can pyrolyze municipal solid waste to produce pyrolysis oil, syngas and coke. Compared with direct incineration, pyrolysis produces less dioxins, NOx and SO2. The gas products produced by pyrolysis usually have higher energy than the syngas produced by gasification. In addition, pyrolysis oil can also be used as fuel.
Medical Waste Pyrolysis Pyrolysis Project
Medical waste pyrolysis plant is able to decompose medical waste under high temperature, oxygen-free or low-oxygen conditions. The pyrolysis system converts the organic matter in medical waste into pyrolysis oil, carbon black and synthetic gas by heating.
Compared with incineration, medical waste pyrolysis produces less dioxins and harmful gases. The combustible gas and pyrolysis oil produced can be recycled to improve resource efficiency. High temperature can effectively kill pathogens and reduce secondary pollution.
Pyrolysis Waste to Energy
Plastic pyrolysis uses high temperatures (usually 300°C-800°C) to decompose high molecular weight polymers in plastics into low molecular weight compounds. The following products are generated:
- Pyrolysis oil: can be used as fuel or chemical raw materials.
- Pyrolysis gas: can be used for heating or power generation.
- Carbon black: can be used as filler or further processing.
Tyre Pyrolysis
The tire pyrolysis system can effectively process waste tires, while recycling resources and reducing environmental pollution. It uses high temperatures (usually 400°C-800°C) to decompose rubber, carbon black and other components in tires.
- Pyrolysis oil: can be used as fuel or chemical raw material.
- Synthesis gas: can be used for heating or power generation.
- Carbon black: can be used as a raw material for rubber products, coatings or fillers.
- Steel wire: The steel wire in the tire can be recycled.
Oil Sludge Pyrolysis
Oil sludge pyrolysis equipment uses high temperature (usually 300°C-600°C) to decompose organic matter in oil sludge into small molecular compounds, and convert inorganic matter into stable solid residues. The main products include:
- Pyrolysis oil: a liquid hydrocarbon mixture similar to crude oil, which can be used as fuel or chemical raw materials.
- Syngas: the main components are combustible gases such as methane, ethylene, and hydrogen, which can be used for heating or power generation.
- Solid residue: mainly inorganic matter (such as ash, heavy metals), which can be used for landfill or building materials after stabilization.
As a professional pyrolysis plant manufacturer, Mingjie Group offers pyrolysis solutions for different types of solid waste. Please tell us the project you want to handle, and we will recommend you the suitable pyrolysis equipment.
Advantages of Mingjie Pyrolysis Plant
- Efficient pyrolysis technology: Uses advanced pyrolysis technology, strong processing capacity, can greatly improve production efficiency.
- High resource conversion rate: Can efficiently convert waste into valuable energy products and recyclable materials.
- Excellent environmental performance: The pollutant emissions generated during the operation of the pyrolysis machine are far lower than the national standard, and it is equipped with an advanced tail gas treatment system to reduce pollution to the environment. At the same time, the waste heat in the pyrolysis process can be recycled to reduce energy consumption.
- Intelligent control: Equipped with an intelligent control system, which can monitor and adjust the equipment operating parameters in real time. It can ensure the stable operation of the equipment and reduce the cost of manual operation. The operator can remotely monitor the operating status of the equipment through the computer, and promptly discover and solve problems.
- Customized service: Provide personalized equipment customization services according to the different needs and actual working conditions of customers. Mingjie provides customers with one-stop solutions from equipment selection, process design to installation and commissioning, and after-sales maintenance.