Oil sludge pyrolysis plant is mainly used to treat oil sludge waste in oil fields, oil exploration and refining processes. It can pyrolyze organic matter into fuel oil and carbon black, achieving harmless treatment of hazardous waste. Pyrolysis equipment not only solves the environmental problems caused by traditional treatment methods, but also improves the resource utilization level of oil sludge waste.
Hazards of Oil Sludge
Oil sludge is usually a waste generated during oil extraction, transportation and refining. It contains a large amount of harmful substances, which will cause serious pollution to the environment if not treated. Due to increasingly stringent environmental regulations, global companies are in urgent need of finding efficient and green waste treatment solutions.
Oil Sludge Pyrolysis Project
The oil sludge pyrolysis technology refers to the indirect heating of solid waste under oxygen-free conditions. The pyrolysis process vaporizes the liquid components in it, thereby achieving solid-liquid separation. After the condensation purification process, the liquid phase can be collected and recovered. The recovered oil can be used as fuel oil, the water phase can be reused as system circulating water, and the solid phase can achieve harmless backfill standards.
Contact Us To Get Oil Sludge Pyrolysis Solution
As a professional pyrolysis system manufacturer, Mingjie Group can provide effective solutions to reduce environmental pollution and recover resources.
Oil Sludge Pyrolysis Plant for Sale
Small Pyrolysis Plant
- Skid-mounted design: The pyrolysis reactor, feeding system, condensation separation, tail gas treatment, and control system are integrated in a standard container.
- Compact and flexible: The small pyrolysis machine has a small footprint and is suitable for small-scale pyrolysis. It can process 1-2T/D waste tires.
- Quick installation: After the small pyrolysis machine is transported to the site, it only needs simple installation and commissioning.
Batch Pyrolysis Plan
- Can be loaded with whole tyres or packed plastic bale, without shredding.
- Capacity of 6-15T/D, which is suitable for small-scale or medium-scale production.
- Low investment cost and high slag discharge efficiency.
- Equipped with dewaxing device to effectively avoid pipe clogging problems during plastic processing.
Semi Continuous Pyrolysis Plant
- Feeding size shall be 5-8mm rubber granule, tyre shall be shredded and steel wire will be removed.
- Processong capacity 15-16T/D tyre, 12T/D plastic.
- Equipped with auto feeder system, feeding can be done at high temperature.
- From feeding to discharging, the whole press is sealed, operation environment is clean.
Fully Automatic Pyrolysis Plant
- Feeding size shall be 5-8mm rubber granule, tyre shall be shredded and steel wire will be removed.
- Processong capacity 35-40T/D tyre, 30T/D plastic.
- Fully continuous feeding and discharging in 24hours.
- From feeding to discharging, the whole press is sealed, operation environment is clean.
Mingjie oil sludge pyrolysis plant for sale can be divided into 4 types according to different processes: Small Pyrolysis Machine, Batch Pyrolysis Plant, Semi-continuous Pyrolysis Plant and Continuous Pyrolysis Plant.
The process of batch pyrolysis equipment is more energy-saving and environmentally friendly. The main difference between continuous and batch pyrolysis equipment is that the sludge can be continuously fed, heated and discharged. The feed port and discharge port are sealed by special process settings to achieve the main pyrolysis furnace. The entire continuous process eliminates the cooling link, reduces energy consumption and improves production efficiency.
Prospects of Oil Sludge Pyrolysis Plant
Traditional oil sludge treatment methods are not only costly, but also prone to secondary pollution. They cannot effectively achieve resource recovery and utilization. In contrast, oil sludge pyrolysis technology decomposes organic matter in oil sludge by high temperature. The pyrolysis system can recover energy such as oil and natural gas, and convert solid residues into useful carbon black materials. The oil sludge pyrolysis plant is an efficient, environmentally friendly and economically promising waste treatment equipment.
How to Treat Oil Sludge By Batch Pyrolysis Equipment
- First, pour the sludge into the hopper and then start the screw feeder. Sludge treatment generally uses screw feeding, and there is a hopper on the top of the screw feeder.
- The screw feeder is connected to the pyrolysis reactor, and the sludge can be directly filled into the pyrolysis furnace. After the sludge is filled, the burner is ignited to start heating.
- When the pyrolysis reactor reaches a certain temperature, pyrolysis begins, and the oil in the sludge becomes gaseous oil and gas after pyrolysis, thereby separating from the sludge.
- The oil and gas enter the condenser after passing through a sedimentation tank. It is cooled into liquid oil in the condenser and finally flows into the oil storage tank.
- When the entire pyrolysis reaction is completed, stop the heating device. After waiting for the pyrolysis furnace to cool down, start slag discharge.