Batch Pyrolysis Plant is used to treat organic waste (such as whole tyres or packed plastic bale). It converts waste into pyrolysis oil, carbon black and syngas through pyrolysis reaction. Batch pyrolysis plant has a processing capacity of 6-15T/D, which is suitable for small-scale or medium-scale production.
Unlike continuous pyrolysis equipment, batch pyrolysis machine is characterized by batch processing of materials. In other words, after a certain amount of raw materials has been pyrolyzed, the pyrolysis reactor is reloaded. The batch pyrolysis plant has the advantages of low investment cost and high slag discharge efficiency.
If you’re interested in purchasing or learning more about Batch Pyrolysis Plant, you can contact Mingjie Group. Let me know if you need help finding specific models!
Batch Pyrolysis Plant Technical Specifications
| Model | MJ-2 | MJ-6 | MJ-10 | MJ-12 | MJ-15 |
| Capacity | 1-2T/D | 6T/D | 10T/D | 12T/D | 15T/D |
| Reactor Size | D1400*L4000mm | D2200*L6000mm | D2600*L6600mm | D2800*L7100mmm | D2800*L8000mm |
| Rector Thickness | 16mm/18mm | ||||
| Land Required | L30*W15*H7m | ||||
| Application | Whole Tyres,Waste Plastic, Oil Sludge, Municipal Solid Waste, Medicine Waste, Aluminum Paper, Waste Cables | ||||
| Initial heating fuel | Natural glas/Diesel/LPG/Wood/Pyrolysis Oil | ||||
| Heating Method | Direct Heating | ||||
| Condenser | Circulating Water Cooling | ||||
| Operation | Batch Type | ||||
Batch Pyrolysis Machines Application
Batch pyrolysis equipment has broad application prospects in the field of waste treatment due to its operational flexibility, product quality advantages, maintenance convenience and low investment cost. It is especially suitable for small enterprises, specific projects and scenarios with diverse material types and unstable scale.
If you’re interested in purchasing or learning more about Batch Pyrolysis Plant, you can contact Mingjie Group. Let me know if you need help finding specific models!
Batch Pyrolysis Machines Advantage
- Batch pyrolysis machines can process many different types of raw materials. Because each pyrolysis process is carried out in an independent batch, the temperature, time and pressure of the pyrolysis process can be flexibly adjusted according to the characteristics of different materials.
- The batch pyrolysis process is carried out independently in a relatively closed environment, which reduces the cross contamination between different batches of materials, thereby improving the purity of the pyrolysis products.
- The structure of batch pyrolysis equipment is relatively simple, and the operation cycle has clear start and end times, which makes the maintenance and overhaul of the equipment more convenient.
- Due to the batch operation mode, the equipment is subjected to relatively less pressure and wear during operation.
- For small enterprises or investors with limited funds, the initial investment cost of batch pyrolysis equipment is relatively low. At the same time, the batch pyrolysis plant occupies a small area, which can effectively reduce the site rental and construction costs.
- Since the production scale of batch pyrolysis equipment can be flexibly adjusted, enterprises can gradually expand the production scale according to their own financial situation and market demand.
Composition of Batch Pyrolysis Plant
Batch Pyrolysis Plant includes reactor pyrolysis system, oil and gas cooling system, slag discharge system, heating system, and automation system. The plastic recycling pyrolysis project is equipped with a dewaxing device, which can effectively solve the pipe blockage problem in the waste plastic processing process.
Pyrolysis Reactor
Pyrolysis reactor is the core equipment of batch pyrolysis plant. Waste tyre or plastic materials are heated and decomposed in an oxygen-free or low-oxygen environment. The pyrolysis reactor is usually made of high-temperature resistant materials and is equipped with a heating device (such as electric heating, gas heating).
Heating System
Heating system provides the heat required for pyrolysis, which can be heated by electric heating, gas heating or using the syngas generated by pyrolysis.
Condensation System
Condensation system is used to cool the oil and gas mixture generated by pyrolysis and condense it into liquid pyrolysis oil. Usually includes a condenser and a cooling tower.
Gas Purification System
Gas purification system purifies the combustible gas generated by pyrolysis to remove impurities and harmful substances. It includes an unique flue gas purification system.
Discharging System
Discharging system is used to collect solid residues (such as carbon black) after pyrolysis. Usually includes a screw discharger and a collection bin.
Control System
Control system is an automated control system used to monitor and adjust parameters such as temperature, pressure, and feeding speed.
How Does Batch Pyrolysis Plant Work
- Feeding: Whole tires or packaged plastics are fed into the pyrolysis reactor through the feeding system.
- Heating and pyrolysis: The pyrolysis reactor is heated to the set temperature (usually 300-600℃), and the material is decomposed in an oxygen-free environment to produce an oil-gas mixture and solid residue.
- Oil-gas separation: The oil-gas mixture enters the condensation system and is separated into liquid pyrolysis oil and syngas after cooling.
- Gas purification: After the combustible gas is treated by the flue gas purification system, it can be used to heat the reactor or as an energy output.
- Discharging: The solid residue (carbon black) is discharged through the discharging system and can be used for further processing.
- Circulation and monitoring: The CNC control system monitors the parameters of each link in real time to ensure safe and efficient operation.